The important question that comes into mind is “What is Kevlar in the field?” DuPont introduced the first organic fiber with high strength and aramid fiber with trade name Kevlar 29 in
KEVLAR is a practical Aramid fiber with uses in lots of industries. Aramid fibers have many variants other than KEVLAR fibers i.e. Twaron fibers and many more. To find the manufacturing process and a detailed description of aramid, follow here…
Presently, Kevlar fiber is available in a number of variants:
- Kevlar K-29 – It is a high toughness grade used in industrial applications, such as cables, body/vehicle armor, brake linings.
- Kevlar K49 – It has a high modulus used in rope and cable products.
- K100 – The colored version of Kevlar
- Kevlar K119 – It has higher-elongation, and more fatigue resistant
- Kevlar K129 – It is a higher tenacity grade utilized in ballistic applications
- Kevlar AP – It has 15% higher tensile strength than K-29
What is Kevlar
Kevlar is a poly para-
Kevlar is made from a condensation reaction of 1,4- para-phenylenediamine and terephthalic acid. The presence of amine groups on aromatic ring results in a rod-like structure which has high glass transition temperature and low solubility. The chains of polymer are connected to each other via Hydrogen bonding between adjacent polar amide groups explaining what is Kevlar. The fiber structure is consisting of orderly oriented molecules parallel to one another forming crystalline structure.
Due to high glass transition temperature and poor solubility, These fibers
Melt Spinning Process
Fibers are manufactured by melt spinning of PPD-T solution extruded through a spinneret and then directly solidification upon cooling. The solution is heated to attain required viscosity in induction heated extruders. This melt is passed at high pressure and constant rate from a spinneret and enters an air-cooled stream which solidifies it into a filament form. At the lower end of the spinning setup, a guided coverage converts these individual filaments to form a continuous spun yarn. This yarn is then wound onto bobbins or treated further for end-use applications.
Kevlar fibers have tensile strength twice than Nylon 6,6 ranging from about 2.6 to 4.1 GPa. The mechanical properties of different grades are given in the table below:
|Grade||Density (g/cm3)||Tensile Modulus (GPa)||Tensile Strength (GPa)||Elongation (%)|
The structure of Kevlar has unique kinks bands responsible for the compression buckling of molecules and hence they behave elastically in tension. In compression, they yield at 0.3% to 0.5% strain and shows nonlinear, ductile behavior. The high thermal stability attributed to aromatic rings makes these fibers inherently flame resistant with a decomposition temperature of about 425°C. and are inherently flame resistant. The generic properties of these fibers are:
- High tenacity
- High modulus of rigidity (structural rigidity).
- Low ductility.
- Low electrical conductivity.
- Low coefficient of thermal expansion.
- High toughness (work-to-break).
- High chemical resistance.
- Excellent dimensional stability.
- Flame retardant, self-extinguishing.
Applications of KEVLAR
The exceptional and unique properties of fiber enable them to apply in a variety of applications. These applications range from premium sports goods and deep-sea umbilical lines and to high-performance structural composites in aircraft components, boat hulls, and high-performance cars.
The high tenacity and thermally stable fibers are used for lightweight bulletproof body armor, and also due to
The variety of applications are listed below:
- Ballistics and defense
- Composites in Aircraft structural parts
- Belts and hoses for automotive heating/cooling systems
- Fiber optic and electromechanical cables
- Friction products and gaskets
- Adhesives and sealants
- Protective apparel in automobile and Aircraft
In tennis strings, high durability is considered a primary factor for consideration. KEVLAR Grade 16, 17, and 18 are primary grades which are used for making KEVLAR Strings. Polyester has slowly replaced KEVLAR strings due to better strength and durability.
In fast racing cars and bikes, excessive friction on tires causes burning and overheating. The tire is composed of steel wires wrapped in rubber. These steel wires are insufficient to absorb all heat. That’s why materials challenges come up at high speed. KEVLAR is good heat resistant material with the ability to work in high tension situations. Nowadays racing car tires have KEVLAR as their essential ingredient.
Bulletproof vests are the most common application of KEVLAR Suits. Bullets are small metal parts that penetrate the body due to their high speed and design. In KEVLAR suits, all layers are threaded tightly together. These threads absorb the kinetic energy of bullets which lowers the ability of a bullet to penetrate the body. Without sufficient penetration power, bullets become harmful.
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